Rob Rehrig
Rehrig's project writeup preserves the 0xC badge theme, laser-tag concept, enclosure investigation, optical layout, lens work, and manufacturing decisions.
SourceTHOTCON 0xC · United States · 2023
Contra-themed laser-tag badge with custom clear-PC housing
The THOTCON 0xC badge was a Chicago electronic conference badge built around a Contra-inspired, conference-wide laser-tag game and a custom injection-molded clear polycarbonate housing. Rob Rehrig's first-hand writeup documents the badge theme, enclosure work, IR receiver/emitter layout, TIR lens work, Xometry manufacturing path, and roughly 2,000-badge production scale.
People
Rehrig's project writeup preserves the 0xC badge theme, laser-tag concept, enclosure investigation, optical layout, lens work, and manufacturing decisions.
SourceFourfold's work portfolio lists THOTCON 0xC as a complete badge package covering assembly, protective enclosure, manufacturing, and production.
SourceThe official THOTCON archive establishes the 2023 Chicago event, badge pickup, and badge-required party entry.
SourceRehrig's writeup identifies Xometry as the injection-molding partner for the THOTCON 0xC badge housing.
SourceIt closes the public THOTCON lineage gap between the 2021 0xB badge and the 2025 0xD touch-wheel badge with a source-backed record of a mechanically ambitious game badge where enclosure optics and production tooling were central to the attendee experience.
The recovered sources document a custom PCB inside an injection-molded clear polycarbonate shell. Rehrig describes an initial two-material ABS/PC enclosure plan, LED passthrough needs, an IR receiver in the center of the badge, IR emitters to the center-left and center-right, and total-internal-reflection lens work for the laser-tag optical path.
Public sources describe the core badge function as a conference-wide laser-tag game with more interactive badge behavior than prior years, but this pass did not recover a public firmware repository, schematic, BOM, Gerber archive, or full badge manual.
The badge theme drew from the NES game Contra, including a target motif inspired by the end of the first stage. Rehrig's writeup documents the production iteration from a two-piece ABS/PC enclosure toward a single clear-PC housing with Xometry as the injection-molding partner.
Lifecycle
Rehrig describes the 0xC badge theme as Contra and the core functionality as a conference-wide laser-tag game.
SourceThe official schedule says attendees needed a 0xC badge for entry to the THOTCON 0xC party at Ravenswood Event Center.
SourceThe production path moved from a two-material ABS and PC enclosure concept to a single clear polycarbonate housing so the PCB color and LED passthrough could work within the tooling schedule.
SourceRehrig documents total-internal-reflection lens work intended to focus emitter output and shape the optical behavior needed for the laser-tag game.
SourceThe badge placed an IR receiver in the center and IR emitters on the center-left and center-right of the board for laser-tag interaction.
SourceThe first-hand writeup names Xometry as the injection-molding partner and describes design-for-manufacturing tradeoffs around wall thickness, sink marks, lens geometry, and schedule pressure.
SourceOperational history
The record preserves the badge as a real production artifact with mechanical and optical compromises rather than treating the enclosure as a frictionless visual shell.
The United States record remains source-backed and image-free rather than copying source-page media, documentation screenshots, event photos, social media, placeholders, or generated approximations.
The catalogue records verified event, game, mechanical, and optical facts without claiming that the complete design archive is public.